5 Strand Billet Continuous Casting Machine

Product Details
Customization: Available
Certification: CE, ISO, CE, ISO, CE, ISO9001
Customized: Customized, Customized
Manufacturer/Factory, Trading Company, Group Corporation
Gold Member Since 2007

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Type of Ownership
Limited Company
Plant Area
>2000 square meters
  • 5 Strand Billet Continuous Casting Machine
  • 5 Strand Billet Continuous Casting Machine
  • 5 Strand Billet Continuous Casting Machine
  • 5 Strand Billet Continuous Casting Machine
  • 5 Strand Billet Continuous Casting Machine
  • 5 Strand Billet Continuous Casting Machine
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Basic Info.

Model NO.
Casting Machine
Surface Treatment
Painted
Fuel
Gas Coal Electric, Electric
Range of Applications
Industrial, Industrial
Type
Cusomized, Eaf
Place Style
Vertical
Usage
Steel Molding
Control Type
PLC
Condition
New
Automatic Grade
Automatic
After-Sales Service
Yes
Warranty
Yes
Transport Package
Nude, Wooden Cases
Specification
As per drawing
Trademark
Ville Industry
Origin
China
HS Code
8454302100
Production Capacity
30units Per Year

Product Description

1. STEEL MAKING CONDITION

Number of EAF 1
 
Heat size [t]
Nominal 50
Average 50
Maximum 60
Tap to tap time [min] 58
Number of LF 1
Number of days 280
Annual output  
 
2. PRODUCTION REQUIREMENTS
ITEM PARAMETER
Section to be cast 150 mm ×150mm
Cut-off length 6m - 12m
Steel grade to be cast Low carbon steels
Low alloy steels
 
3. MAIN CHARACTERISTICS OF THE CASTER
ITEM PARAMETER
-  Number of strands 6
-  Strand centre distance 1250 mm
-  Bending radius (nominal) 6 m
-  Straightening method Continuous
-  Metallurgical length 20 m
-  Outfit sections 150×150
-  Casting speed range Min. 0.50 m/min - Max 5.0 m/min
-  Dummy bar restranding speed 3.5 m/min
-  Heat size xx t from EAF
-  Ladle transport equipment Ladle turret
-  Tundish car Liftable type
-  Tundish capacity Approx 30 t
-  Tundish shape Delta
-  Mould type 900 mm curved (continuous-tapered)
-  Electromagnetic stirrers None
-  Oscillator Leaf spring guiding, Motor driven, Sinusoidal oscillating curve
-  Dummy bar type Rigid
-  Mould level detection Radioactive (Cs137)
-  Secondary cooling High pressure water, 4 cooling zone
-  Withdrawal unit 5 rollers with 2 driven type (water-cooled)
-  Runout roller table Individual rolls
-  Roller table pass line level ±0.000 m  ( tentatively )
-  Cutting Oxygen + natural gas - torch cutting
-  Cutting length 6.0 - 12.0 m
-  Discharge roller table Individual rolls
-  Cooling area Discharge roller table + shifter + transition
cooling bed + turnover cooling bed + collecting table
 
4.2  Steel Grades Groups and Max. Casting Speed
150×150 :
Steel group Casting speed [m/min] MAX. Liquid length[m]
Average speed MAX. speed
A 2.2 2.7 20.0
 
5. EQUIPMENT SUPPLY LIST
NO. Equipment description Qty. Remarks  
 
1 ONLINE EQUIPMENT      
1.1 Equipment on casting platform      
1.1.1 Ladle cover manipulator 2 set  
1.1.2 Fixed ladle turret 1 set  
1.1.3 Ladle weighing system 2 set  
1.1.4 Tundish 2 set  
1.1.5 Tundish cover 2 set  
1.1.6 Liftable tundish car 2 set  
1.1.7 Tundish flying nozzle quick change system 1 set  
1.1.8 Mould lubricating oil feeding device 1 set  
1.1.9 Tundish preheating station 2 set  
1.1.10 Tundish nozzle preheating device 2 set  
1.1.11 Moveable control box holder 5 set  
1.1.12 Slag box 3 set  
1.1.13 Launder 10 set  
1.1.14 Ladle emergency chute 1 set  
1.2. Equipment in casting zone      
1.2.1 150×150 Mould 5 set  
1.2.2 Mould cover 5 set  
1.2.3 Mould level measure & control system 1 set  
1.2.4 Motor drive mould oscillation unit 5 set  
1.2.5 Oscillators common base frame 1 set  
1.2.6 Guiding section 5 set  
1.2.7 Guiding sections common base frame 1 set  
1.2.8 150×150 Spray headers 5 set  
1.2.9 Rigid dummy bar      
  · Main arc 5 set  
  · 150×150 dummy bar head 5 set  
  · 150×150 transition piece 5 set  
1.2.10 Dummy bar storage device 5 set  
1.2.11 Dummy bar storage device common base frame 1 set  
1.2.12 Withdrawal & straightening unit 5 set  
1.2.13 Withdrawal & straightening unit base frame 1 set  
1.3 Discharge equipment      
1.3.1 Cutting approach roller table 1 set  
1.3.2 Auxiliary withdrawal unit 4 set  
1.3.3 Auxiliary withdrawal unit base frame 1 set  
1.3.4 Automatic Torch cutting machine 1 set  
1.3.5 Automatic cut length system 1 set  
1.3.6 Crop-end chute & bucket 1 set  
1.3.7 Cutting exit roller table 1 set  
1.3.8 Run out roller table 1 set  
1.3.9 Moveable stop 5 set  
1.3.10 Discharge roller table 1 set  
1.3.11 Fixed end stop 1 set  
1.3.12 Billet shifter 5 set  
1.3.13 Cross transfer car 1 set  
1.3.14 Transition cooling bed 1 set  
1.3.15 Turnover cooling bed 1 set  
1.3.16 Billet storage bank 1 set  
2. Off-line equipments      
2.1.1 Mould maintenance and pressure test stand 1 set  
2.1.2 Mould support stand 5 set  
2.1.3 Tundish tilting device 1 set  
2.1.4 Tundish drying station 1 set  
2.1.5 Steel structure in tundish preparation area 1 set  
2.1.6 Tundish nozzle setting & relining stand 1 set  
2.1.7 Tundish membranes 1 set  
2.1.8 Tundish support stand 5 set  
2.1.9 Tundish lifting beam 1 set  
2.1.10 Template for mould 1 set  
2.1.11 Template for guiding roller 1 set  
2.1.12 Service platform and walkways 1 set  
3 CCM  AXILIARIES      
3.1 COOLING WATER SYSTEM FOR CCM      
3.1.1 Mould cooling water distribution piping 1 set  
3.1.2 Secondary cooling water distribution piping 1 set Stainless pipe
3.1.3 Machine cooling water distribution piping 1 set  
3.1.4 Automatic back flushing filter 1 set Secondary cooling
3.2 HYDRAULIC SYSTEM FOR CCM      
3.2.1 Hydraulic station for ladle slide gate 1 set  
3.2.2 Central hydraulic station of CCM 1 set  
3.2.3 Discharge hydraulic station of CCM 1 set  
3.2.4 Hydraulic station for tundish tilting 1 set  
3.2.5 Hydraulic distribution piping for CCM 1 set  
3.3 LUBRICATION  SYSTEM      
3.3.1 Oscillations,withdrawal & straightening  units central grease lubrication unit 1 set  
3.3.2 Roller table system grease lubrication unit 1 set  
3.3.3 Discharge system grease lubrication unit 1 set  
3.3.4 Grease lubrication distribution piping 1 set Stainless pipe
3.4 Compressed air Pneumatic system      
3.4.1 Pneumatic control valve stand for moveable stop 1 set  
3.4.2 Compressed air distribution piping 1 set  
3.4.3 Nitrogen pneumatic control valve stand for dummy bar storage units 1 set  
3.4.4 Nitrogen distribution piping 1 set  
3.5 Steam exhaust system      
3.5.1 Duct of steam exhausting 2 set  
3.5.2 Steam exhausting fan 2 set  
3.6 Steel structure of CCM      
3.6.1 Ladle car supporting steel structure 1 set  
3.6.2 Casting platform 1 set  
3.6.3 Intermediate platform 1 set  
3.6.4 Dummy bar storage platform 1 set  
3.6.5 Secondary cooling chamber 1 set  
4 EIC system of CCM      
4.1 Operation station 2 set  
4.2 Program compiling software 1 set  
4.3 Public PLC 1 set  
4.4 Strand PLC 5 set  
4.5 Hydraulic system  PLC long-distance station 1 set  
4.6 Discharge system PLC long-distance station 1 set  
4.7 Transducer 1 set  
4.8 General instrument 1 set  
4.9 Desk, box, cabinet 1 set  
4.10 Special type instrument 1 set  
4.11 Electric installation material 1 set  

Workshop
5 Strand Billet Continuous Casting Machine
5 Strand Billet Continuous Casting Machine
5 Strand Billet Continuous Casting Machine
5 Strand Billet Continuous Casting Machine
5 Strand Billet Continuous Casting Machine
5 Strand Billet Continuous Casting Machine
5 Strand Billet Continuous Casting Machine
5 Strand Billet Continuous Casting Machine
5 Strand Billet Continuous Casting Machine
5 Strand Billet Continuous Casting Machine5 Strand Billet Continuous Casting Machine
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5 Strand Billet Continuous Casting Machine

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