6300kVA Calcium Carbide Furnace

• Customization: Available
• Certification: CE, ISO, CE, ISO, CE
• Customized: Customized
• Model NO.: 6300kVA Calcium Carbide Furnace
• Surface Treatment: Painted
• Fuel: Gas Coal Electric, Electric
• Range of Applications: Industrial, Industrial
• Type: Cusomized, Eaf
• Place Style: Vertical
• Usage: Steel Molding
• Transport Package: Nude, Wooden Cases
• Specification: As per drawing
• Trademark: Ville Industry
• Origin: China
• HS Code: 851300020
• Production Capacity: 300units Per Year

Product Description

Calcium Carbide Furnace electric furnaces are divided into reduction electric furnaces and refining electric furnaces. Reduction electric furnace, also known as submerged arc furnace or submerged arc furnace, adopts the submerged arc operation of inserting electrode into furnace charge. The reduction electric furnace has open, closed (or semi closed), and the furnace body has various forms such as fixation and rotation. Electric refining furnace is used to refine medium carbon, low carbon and micro carbon ferroalloys. The capacity of electric furnace is generally 1500 ~ 6000 KVA, which adopts the form of open fixing or tilting with cover. The former is similar to the reduction furnace and can be equipped with continuous self baking electrode; The latter is similar to electric arc steelmaking furnace, using graphite or carbon electrode.
6300kVA Calcium Carbide Furnace Investment Estimate
Furnace process parameter 

transformer main parameter
No.	Name	unit	parameter	Remark
1	transformer rated capacity   transformer	kVA	6300
2	primary side voltage	kV	35
3	secondary side voltage	V	103~124~145	range 3V, Class 15 on-load voltage regulation
4	secondary side  rated current	A	29334
5	short-circuit impedance		124V,≤5.5% When 124V, ≤5.5%
Furnace main parameter
1	furnace shell diameter	mm	φ6350
2	furnace shell height	mm	3500
4	furnace hearth depth	mm	1900
5	electrode diameter	mm	φ800
6	electrode pole	mm	φ2000±50
7	gas hood height	mm	2000
8	electrode stroke  electrode stoke	mm	1200
9	electrode lift speed	m/min	0.5
10	tap hole quantity		2

No.	Name and specification	Qty
1	Electric
1.1	Three phase transformer	11 set
1.2	(KYN28-24)High voltage cabinet	1 1set
1.3	() low voltage control operation (include electric furnace and charge material)	11set
2	furnace body
2.1	(I25,δ14,δ16)furnace shell	1
2.2	(,,) furnace lining (carbon brick, clay brick, high-alumina brick etc)	1 1set
2.3	(δ8,[20,δ8) water cooled gas hood  (δ8stainless steel	1 1set
2.4	Φ1200  δ5  chimneyΦ1200  δ5 steel plate	2 2sets
2.5	δ5,δ6  tapping smoke evacuation systemδ5,δ6 steel plate	2 2sets
2.6	short net	1 1set
2.6.1	Ø60×10() copper tube Ø60×10(include short net copper tube and conductive copper tube)	1 1set
2.6.2	SL1600.2.2m   water cooled cable	36 36pcs
2.6.3	SL1600.0.8m   water cooled compensator	36  36 pcs
2.6.4	T2 copper contact pad T2 forging	18  18 pcs
2.6.5	() copper row ( for arc burner)	2 2sets
2.6.6	hang and stainless steel screw bolt
2.7	holder system	3 3sets
2.7.1	(0Cr18Ni9, Q235.A) electrode holder	3 3pcs
2.7.2	δ2.5  electrode holderδ2.5 steel plate	33  pcs
2.7.3	pressure ring	3 3  pcs
2.7.4	(0Cr18Ni9 )protective cover	33 pcs
2.7.5	air brake and support	6  6 pcs
2.7.6	,,,  oil cylinder  support, hang, copper tube clamp, guide wheel etc.	3 3 pcs
2.7.7	(0Cr18Ni9 ) sealing guide device	3  3 pcs
2.8	Hydraulic system	1  1set
2.8.1	(,,,)Hydraulic station (include oil pump, oil tank , control valve etc . not include oil)	1  1set
2.8.2	(Ø180/2Ø125/0.2m) oil cylinder ( electrode lifting Ø180/2 slipping Ø125/0.2m )	3 3sets
2.8.3	() tubing network (oil tube, insulating flange etc )	1  1set
2.9	(,,,)Circulating water in furnace ( water channel, valve, line pipe, hose)	1 1 set
2.10	, Standard parts insulation parts	1 1set
2.11	arc burner device	2  2 sets
2.12	tapping system	1 1set
2.12.1	Calcium carbide pot	16  16 pcs
2.12.2	ladle car	14  14 sets
2.12.3	5t  tractor 5 t	2  2 sets
3	,()  packing and transport fee ( to China domestic port)
4	design fee
	above total FOB amount

8000kva Submerged arc furnace for industrial silicon melting furnace 8000kva 33000kva 60000kva 

Industrial Silicon Furnace Application: Submerged arc furnace will be mainly applied for reduction of metallurgical ore to produce the FeSi, FeMg, FeCr, Ferrotungsten, SiMg and Titanium slag alloy, which will be the important material for metallurgical and chemical industries. Features of the equipment: For submerged arc furnaces, the lining will be made of carbon or magnesia refractory material. The electrode is self-baking. The electrode will be inserted into the charging material.' The material will be molten by arc and current. The charging material will be continuously adding. The tapping will be batch type. It is a continuously operation industry furnace.
Main equipment for submerged arc furnaces
1. Furnace Shell
2. Furnace Cover
3. Fume exhaust system
4. Electrode System: electrode holder, electrode lifting device and electrode clamping/
releasing device
5. Charging System
6. Hydraulic System
7. High Current System
8. Water-cycling system
9. Tapping System
10. Transformer
11. L.V & H.V system

Rotary furnace body system of industrial silicon furnace
The furnace shell diameter of large ferrosilicon and industrial silicon electric furnace is large, and the furnace size is large. The adoption of rotating furnace body technology can effectively improve the permeability of furnace charge, avoid the sintering of furnace charge into shell, expand molten pool, improve smelting conditions and improve smelting quality.

Lower controller of industrial silicon furnace







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